DY Features Archives - DY Concrete Pumps Mon, 23 Sep 2024 12:54:51 +0000 en-US hourly 1 How Does a Concrete Pump Work? https://dyconcretepumps.com/how-does-a-concrete-pump-work/ Fri, 17 Mar 2023 15:26:15 +0000 https://dyconcretepumps.com/?p=2176 Construction is a booming business, with demands expected to increase in the coming years. According to the World Bank, 7 out of 10 people will live in urban areas by 2050, and all those new inhabitants […]

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Construction is a booming business, with demands expected to increase in the coming years. According to the World Bank, 7 out of 10 people will live in urban areas by 2050, and all those new inhabitants need housing, medical services, schools and transportation infrastructure. The construction of urban infrastructure to meet the needs of a growing population will almost certainly keep construction contractors and laborers in high demand in the coming years.

In the construction business, efficiency and reliability are at a premium. But on many projects, especially large, complex projects, it’s easy to fall behind. The global consulting group McKinsey estimates that 98% of large-scale construction projects incur cost overruns or delays. And the average large-scale construction project falls 20 months — almost two years — behind schedule.

To prevent issues like these, it’s imperative to use the best, most efficient equipment on the market. When it comes to pouring concrete, concrete pumps offer substantial advantages in efficiency and ease of use.

Different Types of Concrete Pumps

What is a concrete pump? A concrete pump is a construction tool that helps you transfer freshly mixed concrete to the worksite when and where it’s needed. Concrete pumps work by utilizing a valve system and hydraulics.

There are two primary types of concrete pumps — line pumps and boom pumps. Each pump works in unique ways and has distinct benefits.

there are two primary types of concrete pumps

Line Pumps

Line pumps allow you to pump liquid concrete through hoses at ground level until it reaches its location on the construction site. These pumps offer excellent flexibility, allowing you to use them around houses or in alleyways, where you may not be able to park the concrete pump truck in an accessible location.

Some examples of line pumps include:

  • Stationary pumps: These line pumps are the most basic type of concrete pump. The pump is mounted on a small trailer, which a separate truck tows to the construction site. These pumps don’t consist of a boom, so it’s essential to have placement hoses or pipelines to deliver the concrete to its destination. You’ll also need a placing boom to direct the concrete accurately.
  • Truck-mounted static pumps: These pumps are mounted on truck beds, making it easy to take them directly to the construction site. Like stationary pumps, you’ll need placing hoses to ensure the concrete gets where it needs to go.
  • Truck mixer pumps: These models can do it all, utilizing a concrete mixer and attached pump, allowing you to move concrete directly from the truck mixer.

View our line pumps

Boom Pumps

Concrete boom pumps extend through the air as opposed to ground-level line pumps. These pumps contain a boom, which is a long remote-controlled arm that can extend in the air like a crane with superior flexibility. These pumps are ideal for challenging areas that line pumps can’t reach, such as apartment buildings. You can also use boom pumps for concrete garden features or swimming pools.

You can drive the pump straight to the job site and use the placing boom without using additional hoses. You can reach any location within reach of the boom, making it a popular and flexible option for construction projects.

DY Concrete Pump specializes in boom pumps, which are fully drivable truck-mounted pumps that have excellent vertical and horizontal reach. We have a few different models you can choose from:

  • 57X-6RZ: The 57X-6RZ model is ideal for medium to large construction jobs since it’s the longest and most productive boom pump we offer. This model features and impressive vertical and horizontal reach, making it ideal for hard-to-reach areas and tall buildings. This boom pump also has 360-degree mobility, and remote control access makes it easy for accurate, simplified concrete placement.
  • 43X-5RZ: Our 43X-5RZ model is medium-sized and ideal for residential and commercial construction projects. Like our previous model, this boom pump has an impressive reach to access high locations. The compact truck makes it easy to park in residential areas with simple navigation around power lines or tree branches.
  • 33X-5ZZ: Our 33X-5ZZ is one of our most lightweight models, ideal for projects where mobility is necessary. The filing sections allow you to use the boom pump in hard-to-access areas. Its small size and lightweight features make it easy to work in tight spaces, such as in rooms with lower ceilings or under bridges.

View our boom pumps

Common Applications for Concrete Pumps

Concrete pumps are used for various construction applications, including:

  • Slab building foundations: Solid foundations are essential to prevent cracking and sagging. Concrete pumps ensure work moves quickly and smoothly so concrete ends up where it should go without imperfections.
  • Foundations with basements: Concrete pumps help limit time delays and errors for foundation laying, ensuring projects are completed promptly.
  • High-rise buildings: Boom pumps are essential to reach greater heights, allowing you to lift concrete to high floors safely and quickly, so your project remains on schedule.
  • Highway overpasses and tunnels: Concrete pumps help you create a durable and reinforced final product that can support extensive weight. Boom pumps also allow you to reach required elevations easier.
  • Bridgers and dams: Booms pumps can help you reach the necessary height for bridges or dams while creating robust and steady support that can handle vehicles and water pressure.
  • Parking structures: With a concrete pump, you can reach higher levels of parking structures, allowing you to complete the work without wasting labor or time.
  • Sidewalks and driveways: Boom pumps can help create a smooth and stable driveway or sidewalk, which can help improve a home’s curb appeal.
  • Swimming pools: Concrete pumps can reach over a house from the street to lay the essential foundation for swimming pools, limiting disruption to a homeowner’s yard.
  • Patios and garden shed foundations: Concrete pumps allow workers to reach backyards, helping them quickly pour stable concrete slabs for shed foundations and patios without having to drive into the yard.

Pouring processes happen quickly, usually in less than an hour. However, concrete will need to set before it’s usable. You’ll need to wait at least 24 hours before you can walk on it and even longer for a complete cure. Generally, concrete will take about 28 days to reach full strength.

it will take longer for concrete to become completely cured

Benefits of Concrete Pumps in Construction

Using concrete pumps has many benefits for your construction projects, including:

  1. Efficient pouring: Concrete pumps can make your work more efficient, as they work fast and reduce labor requirements. Pump accuracy also saves time because you can place concrete exactly where you need it.
  2. Stronger concrete: Pumped concrete contains less water than concrete poured through a chute, which reduces the risk of cracking.
  3. Versatility: Concrete pumps allow you to access any space, which is ideal for projects with hard-to-reach locations. You can also compact the pumps when you’re not using them, allowing you to transport them from job to job.
  4. Project speed: Concrete pumps are more efficient and only require two people to operate, allowing you to complete projects faster without delays.
  5. Safer work: Because concrete pumps can extend longer distances, you can keep your machinery out of the way of dangerous obstructions.

benefits of concrete pumps in construction

Partner With DY for Your Concrete Pump Needs

If you’re looking for a high-quality concrete pump, DY Concrete Pumps can help. We have years of experience supplying construction companies with concrete pumps, offering various models for various construction applications. Most of our trucks utilize a 360-degree swing boom, allowing you to reach challenging places for an efficient and precise pour.

Contact us today to learn more about our products or find a sales representative in your area.

Contact DY Concrete Pumps

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The Future of Concrete Pump Design https://dyconcretepumps.com/future-of-concrete-pump-design/ Wed, 20 Jan 2021 08:00:02 +0000 https://dyconcretepumps.com/?p=2616 Construction is a fast-moving industry that relies on innovation and efficiency to maintain its forward momentum. Almost every project aims to create a sturdy structure while investing the smallest possible […]

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Construction is a fast-moving industry that relies on innovation and efficiency to maintain its forward momentum. Almost every project aims to create a sturdy structure while investing the smallest possible amount of time, resources and funds.

In order to achieve this feat, equipment has to be modern and optimized for the tasks at hand. As projects get larger, taller and more intricate, equipment manufacturers need to develop new technologies and innovations to keep up.

The First Concrete Pumps

Prior to the invention of mechanized concrete pumps, pouring concrete was laborious and time-consuming. For lower structures, crewmembers would transport wet concrete in wheelbarrows and buckets. As buildings began to get taller, builders relied on cranes to lift buckets of concrete to the pour site.

In 1927, Max Giese and Fritz Hull, a pair of German engineers, came up with the idea of pumping liquid concrete through pipes. Their patented design revolutionized the ways concrete was poured.

Concrete pumps significantly cut the time spent transporting concrete and therefore cut the time spent on a project.

Thirty years later, in 1957, Fredrich Wilhelm’s company began selling the first twin-cylinder hydraulic concrete pumps. These pumps became the standard for concrete pump design, and their basic structure is still in use today.

Types of Modern Concrete Pump Design

There are two primary types of concrete pump design in use today — boom pumps and line pumps.

Boom pumps feature long-reaching robotic arms called booms. This boom arm is used to place concrete with precision, allowing builders to transport concrete to elevated pour sites more efficiently and at high volumes. Boom pumps are excellent options for larger, more difficult projects.

Line pumps are smaller units often mounted on trucks. Without the boom arm, they rely on hoses hooked up to the main body of the unit to deliver concrete to the pour site. These pumps work with lower volumes, making them a better choice for smaller projects.

Most types of concrete pumps are built based on the twin-cylinder design developed in 1957. The design uses two cylinders with pistons that alternate between pulling concrete from the hopper to discharging it through the hose.

Of course, in recent years, there have been many updates to the concrete pump design.

Trust Innovative Concrete Pump Design From an Industry Leader

Many things have changed since 1957 — especially architectural design and the speed at which buildings are erected.

In the modern era, cities urbanize quickly and construction has to move at a more rapid pace. We rely heavily on modern construction equipment to build our structures quickly and keep up with demands. Concrete pumps represent just one of the many construction machines that have aided in this development over the years.

Though concrete pumps today still utilize a twin-cylinder design to pump concrete, these modern pumps feature innovations that allow them to work faster and more efficiently. At DY Concrete, we strive to take utilization to the next level, working at the leading edge of concrete pump technology so our machines are as optimized and functional as possible.

Our machines also feature advanced hydraulic systems, operator friendly controls and an S-Tube that allows for the most efficient pumping and cleaning processes possible. To find out more about how our innovative pumps can help you on your work sites, please contact us online or call us at 1-844-397-8677.

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DY Features: Continuous Swing Boom and Manual Overrides https://dyconcretepumps.com/dy-features-continuous-swing-boom-manual-overrides/ Thu, 29 Mar 2018 18:58:57 +0000 http://dyconcretepumps.com/?p=1750 Darcy, head of DY Technical and Service Support goes over the 360 degree continuous swing boom feature and operator friendly emergency overrides.  

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Darcy, head of DY Technical and Service Support goes over the 360 degree continuous swing boom feature and operator friendly emergency overrides.

 

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